敏実会社

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Innovation

Design and Development Techniques

Roll Forming

  • Using software like COPRA FEA ROLL FORM from Germany and RH95 SIMPLY ROLL DESIGN from Canada for our engineers.
  • Developed almost 3000 profiles of door frame, sliding rail, guide rail, and trim parts
    successfully.
  • Mastery of high strength plate rolling and 3D roll bending.
  • Development of the entire roll forming line independently, including rolling after piercing holes and TIG welding after rolling on-line.

Extrusion

  • Mastery of variable section extrusion craftsmanship, whose maximal variation is 18mm.
  • Own co-extrusion technology: Metal (Stainless/Fe/Aluminum/PVC/TPE/TPV); Pure Extrusion (PVC/TPE/TPV/PP/CPVC/Cu/Fiberglass).

Bending

  • Own 3D bending, roll bending, and top bow technology.
  • Capable of developing various customized bending machines.
  • Rich bending experience of stainless steel and aluminum.
  • Rich bending experience of how to control the relapse, pairing up with top universities to carry out the bending CAE emulation analysis software development.

Stamping

  • Widely use of DYANFORM CAE analysis software.
  • Mastery of bright surface stamping technology.
  • Mastery of B Pillar cover progressive stamping technology.
  • Mastery of custom stamping machine development.

Checking Fixture

  • The designated supplier of Shanghai General Motor.
  • Rich fixture design experience for Toyota, Honda, GM, Nissan, BMW, Diamler, etc.
  • Mastery of digital fixture technology, which can achieve date automatic detection, collection, and SPC analysis.

Welding

  • Independent development of robot simulation system.
  • Capable of independently developing an entire robot welding system.
  • Mastery of galvanization plate and robot servo feed spot welding technology.

Injection Moulding

  • Own gas-assisted and dual color (double based) injection molding technology.
  • Widely use of MOLDFLOW for CAE Engineering analysis.

Special Automatic Machines

  • Capable of developing various kinds of automatic production line and special machine, whose process includes sawing, assembly, milling, welding, drilling, etc.
  • Mastery of robot drilling, sawing, polishing, removing, assembly, etc.
  • Own export license for roll forming machine, cut-off machine , sewing machine, hydraulicpunching machine, combined special machine, etc.

 

Production Technologies